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Introduction

Plant-based meat manufacturing capacity and pathways for expansion

The plant-based meat industry has undergone impressive expansion in the last decade, emphasizing the need for supply chains to keep pace and prevent any potential shortages. Bright Green Partners recently collaborated with The Good Food Institute to address these challenges directly. This study offers a comprehensive analysis of global plant-based meat manufacturing and strategic recommendations for expanding capacity to meet future demand.
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Study details

Plant-based meat plays a vital role in the alternative protein landscape, driving a shift in the habits of traditional meat eaters. As the industry expands its product availability and variety, it is crucial for supply chains to keep pace, ensuring accessibility, affordability, and avoiding shortages.

Our plant-based meat manufacturing capacity study delves into the current landscape and explores pathways for capacity expansion. We examine the benefits of retrofitting existing facilities and evaluate the size of the retrofit opportunity. Additionally, we compare the trade-offs, capital expenditure (CapEx), lead times, and other factors between greenfield construction and retrofitting.

These points are further compared through two hypothetical build-out scenarios, where plant-based meat demand grows incrementally from 2022 to 2030. The first scenario involves retrofitting half of the facilities while constructing the other half through greenfield development. The second scenario focuses solely on greenfield construction.

Concluding our study, we offer recommendations for both public and private sectors that aim to proactively and conscientiously expand global production capacity for plant-based meat products. These recommendations emphasize the importance of timely investments, ongoing product innovation, and the expansion of production capacity in terms of geographic spread and scale. By implementing these measures, we can effectively prevent supply chain shortages, foster long-term category growth, improve affordability, and cater to the evolving preferences of consumers.

Selected highlights

75%+
possible CapEx savings of retrofitting compared to greenfield construction
2+ years
possible lead time savings of retrofitting compared to greenfield construction
80%+
of extrusion and meat processing facilities can be adapted for plant-based meat
Author insights
“Spare plant-based meat manufacturing capacity will likely be used up by 2026, making retrofitting a very attractive capital-efficient option to quickly scale capacity.”
Floor Buitelaar
Co-Founder & Managing Partner at Bright Green Partners

Study FAQs

How does the recent slow-down in plant-based meat sales affect the need to scale manufacturing capacity?

What kind of existing facilities could be retrofitted to produce plant-based meat?

What about emerging technologies such as 3D printing or shear cell?

How can Bright Green Partners assist my company in building plant-based meat manufacturing capacity?

Get a glimpse of our in-depth study

About Bright Green Partners

Bright Green Partners is the global strategy consultancy in AgriFood Tech. We envision a food system where profit, planet and people thrive in a sustainable balance and are therefore driven to help the largest corporates and investors transition to a more sustainable agrifood system. We combine our top-tier consulting skills with deep expert insights of our exclusive 2500+ global expert network into comprehensive strategies, M&A advisory, and due diligence to corporate clients (e.g., Ajinomoto and Kraft Heinz) and investment firms throughout the agrifood value chain. This results in unparalleled insights and actionable solutions, ensuring clarity and confidence for our clients at the end of every project. That’s how we help our clients confidently transition to a sustainable and profitable food system.

About The Good Food Institute

The Good Food Institute is a nonprofit think tank working to make the global food system better for the planet, people, and animals. Alongside scientists, businesses, and policymakers, GFI’s teams focus on making plant-based and cultivated meat delicious, affordable, and accessible. Powered by philanthropy, GFI is an international network of organizations advancing alternative proteins as an essential solution needed to meet the world’s climate, global health, food security, and biodiversity goals.
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This study offers a comprehensive analysis of global plant-based meat manufacturing and strategic recommendations for expanding capacity to meet future demand.
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